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Plastics & Composites Material Selection Triangle

The Interstate Advanced Materials Material Selection Triangle is your guide for selecting polymers based on operating temperature, molecular structure, and chemical resistance. Use this material triangle to quickly navigate the transition from commodity plastics to advanced engineering polymers, then verify your chosen material's suitability for your project with our Plastic Chemical Resistance Chart or view their specific material properties with our Plastic Properties Table.


Plastics & Composites Selection Triangle

IMIDIZED MATERIALS

Imidized materials are high temperature, bearing grade materials with the best physical properties above 500°F. They feature high load bearing and wear capabilities, as well as high chemical resistance.

Extreme Engineering Materials
Advanced Engineering Materials
Engineering Materials
(HS = Heat-Stabilized)
Standard & Commodity Materials
500°
330°
200°
Continuous Operating Temperature
PBI600°F
PI500°F
PAI500°F
PTFE500°F
ARDEL 347°F PESU 347°F PEI 338°F
POLYURETHANE 482°F SILICONE RESIN 428°F
PEEK 480°F PFA 464°F FEP 392°F
PSU 302°F PPSU 302°F POLYCARBONATE 250°F
FIBERGLASS 300°F GLASS EPOXY RESIN 284°F MELAMINE RESIN 284°F POLYESTER RESIN 284°F PHENOLIC RESIN 257°F CIP 200°F
ECTFE 302°F PCTFE 302°F HS-UHMW 230°F PPO 220°F HS-PP 212°F
PVDF 302°F NYCAST 300 300°F HS-NYLON 260°F ETFE 328°F PPS 220°F
ACRYLIC 170°F BOLTARON 161°F PETG 145°F SURLYN 140°F EXPANDED PVC 140°F
ABS 186°F KYDEX 168°F HIPS 150°F PVC 140°F CAB 140°F
ACM160°F
THV 200°F NYLON 180°F PP 180°F PET 176°F TPO 160°F
ACETAL/DELRIN 180°F TURCITE 180°F PPE 180°F PBT 176F LDPE 140°F
HDPE 180°F UHMW 180°F TPE 167°F

AMORPHOUS MATERIALS

Amorphous plastics soften over a wide temperature range and are easy to thermoform. They are suited for structural applications and bond well using adhesives or solvents. They are not typically resistant to chemicals.

THERMOSET MATERIALS

Thermoset materials strengthen when heat-formed, and cannot be reformed or reheated after initial forming. They are resistant to high operating temperatures, corrosion, and chemicals.

SEMI-CRYSTALLINE MATERIALS

Semi-crystalline plastics have a sharp melting point and great chemical resistance. Semi-crystalline plastics are resistant to stress cracking and ideal for bearing, wear, and structural applications.

Plastics & Composites Material Selection Guide - by Continuous Operating Temperature (COT)

Extreme Engineering (500°F+)
PBI 600°F
PI 500°F
PAI 500°F
PTFE 500°F
Advanced Engineering (330°F - 500°F)
PEEK 480°F
PFA 464°F
Silicone Resin 428°F
FEP 392°F
Ardel 347°F
PESU 347°F
Engineering Materials (200°F - 330°F)
ETFE 328°F
PVDF 302°F
PCTFE 302°F
PSU 302°F
PPSU 302°F
ECTFE 302°F
Fiberglass 300°F
Nycast 300 300°F
Polyester Resin 284°F
HS-Nylon 260°F
HS-UHMW 230°F
PPS 220°F
PPO 220°F
HS-PP 212°F
CIP 200°F
Standard & Commodity (Below 200°F)
THV 200°F
ABS 186°F
Nylon 180°F
HDPE 180°F
UHMW 180°F
PP 180°F
Turcite 180°F
PPE 180°F
PET 176°F
PBT 176°F
Acrylic 170°F
Kydex 168°F
TPE 167°F
Boltaron 161°F
ACM 160°F
TPO 160°F
HIPS 150°F
PETG 145°F
PVC 140°F
LDPE 140°F
Surlyn 140°F
CAB 140°F

Imidized: Imidized materials are high temperature, bearing grade materials with the best physical properties above 500°F. They feature high load bearing and wear capabilities, as well as high chemical resistance.

Amorphous: Amorphous plastics feature a random molecular structure that softens gradually, making them ideal for precision thermoforming and solvent bonding. They offer superior dimensional stability and impact resistance.

Thermoset: Thermoset materials undergo a permanent chemical cross-linking during formation, creating a molecular bond that will not melt or reform. These materials provide the highest levels of thermal creep resistance.

Semi-Crystalline: Semi-crystalline plastics possess a highly ordered molecular structure with a sharp melting point. This provides exceptional fatigue resistance and lubricity, ideal for bearing and wear applications.

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