Thermoforming Sheets & Kits

Thermoforming is a manufacturing process where a plastic sheet is heated to a pliable forming temperature, formed to a specific shape in a mold, and tripped to create a usable product.


Aircraft Interior Applications

  • Instrument panel housings
  • Class dividers, bulkhead laminates
  • Galley and lavatory components
  • Bull noses, gap covers, moldings
  • Sidewall and kick panels
  • Window reveals

Electrical Applications

  • Equipment enclosures, housings
  • Medical, analytical equipment
  • Insulating panels

Architectural Applications

  • Architectural Design
  • Signage
  • Furniture components
  • Tabletop Gaming

Hobbyist Applications

  • Gun holsters
  • Knife sheaths
  • Equipment holders and housings
  • Exhibits and kiosks
  • Prototyping
  • Costume Design
  • Molds
  • Model Making

A reusable and biodegradable thermoplastic for molding parts and props.
PolyShape Non-Toxic Moldable Polymer
Worbla is a versatile product gaining popularity among hobbyist groups for its thermoformability.
Worbla Hand-Formable Black Thermoplastic Sheet
Worbla is a versatile product gaining popularity among hobbyist groups for its thermoformability.
Worbla Hand-Formable Beige Thermoplastic Sheet
Flexbond is a water soluble, non-toxic brushable primer and adhesive for Worbla.
Flexbond Non-Toxic Primer & Adhesive (16 OZ.)
Boltaron® 4330 PVC Alloy FAR- and UL-Rated Ultra-High Impact Sheet for Thermoforming.
Boltaron<sup>®</sup> Thermoforming Hair Cell Black Sheet
Boltaron® 4330 PVC Alloy FAR- and UL-Rated Ultra-High Impact Sheet for Thermoforming.
Boltaron<sup>®</sup> Thermoforming Hair Cell White Sheet
Superior formability, fabrication and tooling quality makes Kydex® the best choice for countless projects: Kydex® can be thermoformed, post formed, brake formed and laminated.
12 in. x 12 in. Kydex Plastic Thermoforming Packs
ABS (Acrylonitrile Butadiene Styrene) plastic is a tough, rigid thermoplastic material with high impact strength. It is easily machined and ideal for turning, drilling, milling, sawing, die-cutting and shearing.
12 in. x 12 in. ABS Plastic Thermoforming Packs
PETG offers greater impact strength over acrylic and cost-effectiveness compared to polycarbonate. It offers deep draws, complex die-cuts, and precise molded details without sacrificing structural integrity.
12 in. x 12 in. PETG Plastic Thermoforming Packs
Polycarbonate is a lightweight, virtually unbreakable plastic with extreme impact resistance.
12 in. x 12 in. Polycarbonate Plastic Thermoforming Packs
Styrene is inexpensive, has good dimensional stability and impact resistance. Perfect for when high impact resistance and machinability are needed at a cost effective price point.
12 in. x 12 in. Styrene Plastic Theroforming Packs
Includes 12" x 12" samples of thermoformable materials.
Full Thermoforming Sample Pack

Prop 65 WarningWARNING: This product can expose you to chemicals including Antimony trioxide, CAS 1309-64-4, which are known to the State of California to cause cancer. For more information go to www.P65Warnings.ca.gov.

Prop 65 WarningWARNING: This product can expose you to chemicals including Acrylonitrile, CAS 107-13-1, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Prop 65 WarningWARNING: This product can expose you to chemicals including Styrene, CAS 100-42-5, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Prop 65 WarningWARNING: This product can expose you to chemicals including Vinyl chloride, CAS 75-01-4, which are known to the State of California to cause cancer. For more information go to www.P65Warnings.ca.gov.

Prop 65 WarningWARNING: This product can expose you to chemicals including 1,3-BUTADIENE, CAS 106-99-0, which are known to the State of California to cause cancer. For more information go to www.P65Warnings.ca.gov.

Prop 65 WarningWARNING: This product can expose you to chemicals including Bisphenol A, CAS 80-05-7, which are known to the State of California to cause birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Prop 65 WarningWARNING: This product can expose you to chemicals including Formaldehyde, CAS 50-00-0, which are known to the State of California to cause cancer. For more information go to www.P65Warnings.ca.gov.

Prop 65 WarningWARNING: This product can expose you to chemicals including Hexachlorobenzene, CAS 118-74-1, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Prop 65 WarningWARNING: This product can expose you to chemicals including Ethylene Oxide, CAS 75-21-8, which are known to the State of California to cause cancer. For more information go to www.P65Warnings.ca.gov.

Prop 65 WarningWARNING: This product can expose you to chemicals including Ethyl acrylate, CAS 140-88-5, which are known to the State of California to cause cancer. For more information go to www.P65Warnings.ca.gov.

Prop 65 WarningWARNING: This product can expose you to chemicals including Polyvinyl Chloride, CAS 9002-86-2, which are known to the State of California to cause cancer. For more information go to www.P65Warnings.ca.gov.



Interstate Plastics Suppliers